Convoluted foam, also referred to as “egg crate foam” is one type of inner packaging material offered by Nelson Container. The polyurethane used to create convoluted foam is shock absorbent, lightweight and will not become permanently deformed, even after impacts. Convoluted foam can be easily die-cut into liners, pads and shapes for a truly custom packaging solution. Foam will protect merchandise from shifting or vibrations during shipping.
Convoluted Foam Packaging Solutions
Nelson Container offers custom inner packaging for plastics manufacturing, medical apparatuses, electronic components, foodstuffs, promotional items and more. Polyurethane convoluted foam is available in several densities to accommodate products of any shape or size. For fragile items such as electronics or food, anti-static and moisture-resistant foam can be ordered. Convoluted foam can be easily customized to fit existing packaging or be used in combination with our single, double, or triple wall corrugated containers. Not only does convoluted foam protect your products from damage, but it also keeps your merchandise organized.
Wholesale Egg Crate Foam Packaging
Inner packaging is a cost-effective method of protecting your product(s) from damage while in transit. Wholesale convoluted foam packaging from Nelson Container can be custom-cut to any container, allowing numerous products to be shipped in the same container. All of our packaging solutions are designed to be unique to your product and offer the greatest level of protection. No matter your industry, Nelson Container has the ideal inner packaging solution for your needs.
Convoluted foam has many benefits due to its unique shape. The peaks and valleys of convoluted foam offer increased shock absorption and airflow leading to its use in many different industries. Convoluted foam has seen use in recording studios to dampen sound, mattress toppers to better distribute weight, and in packaging to protect fragile items against unsafe handling. These varying properties make using convoluted foam great for many industries including:
Find a location near you, or learn more aboutQuick Response Manufacturing, and get an idea of how quickly Nelson Container can deliver your custom corrugated packaging with our "Check Your Lead Time" calculator.
Nelson Container is built for businesses that need more than standard box sizes. We specialize in custom and specialty packaging of virtually any shape or size, including short production runs and multi-SKU orders with multiple box styles in a single shipment. Unlike large box manufacturers focused on full truckload volumes, Nelson is an ideal partner for smaller and mid-sized businesses with unique requirements and tighter timelines. As a family-owned company since day one, we prioritize responsiveness, flexibility, and hands-on service. Our triple-wall and multi-layer box options provide superior protection for high-value products such as technology, medical devices, and industrial equipment. Combined with faster lead times, Nelson delivers packaging solutions that adapt to your operation—not the other way around.
Custom and specialty box sizes in virtually any shape or dimension
Ideal for short runs, special requests, and smaller production volumes
Supports multi-SKU orders with multiple box styles in a single order
Triple-wall and reinforced options for high-value or sensitive products
Family-owned business offering responsive service and faster lead times
Nelson Container—
a Trusted Source for Corrugated Boxes
Nelson Container has been in the corrugated box business for over 50 years. We’ve designed, tested and manufactured corrugated boxes for shipping, storing, and displaying all kinds of heavy, fragile, and valuable products. Over the years, we’ve built a reputation for strategic, on-time and environmentally responsible packaging solutions.
Let us know what you need to be protected while in transit, or for storage or display. If we don’t have the perfect solution already, we’ll design one.
